Department of Computer Science and Electrical Engineering

Control Of A Thermoelectric Cold Plate Utilizing Experimental Design Methods

Darren Coleman

Abstract:

The controller for a Cold Plate utilizing a peltier thermoelectric device as its actuator was to be designed using analytical design methods.It was estimated that the design would require the development of an accurate mathematical model from which a design using classical compensator design techniques could be developed.

Development of the mathematical model was to be performed using theoretical analysis and then confirmed by comparison with the physical system.However, it was found that development of a theoretical model would be difficult due to the many system specific influences such as thermal interfaces, the characteristics of the heat sink used and the influence of the difference in temperature between the cold side and the hot side of the thermoelectric device.Therefore, the theoretical method for developing a model for the Cold Plate was abandoned, with experimental methods used in its place.

Experimental methods for finding a model of the Cold Plate involved analysis of the system step response characteristics.It was found that the Cold Plate exhibited a response close to that of a lagging first order system.However, closer examination of the step response curve revealed a higher order component.Further analysis of this higher order component revealed that, although appearing as a second order component by nature, its actual characteristics were dependent on the surrounding conditions.It was estimated that further analysis of the Cold Plate to determine a more accurate model would require much more time and effort, and so was again abandoned.

With the uncertainties created by the inaccuracy of the developed model for the Cold Plate, the design of a compensator using analytical design methods that produced the specified performance appeared a formidable task.For this reason, the analytical approach was also abandoned for an experimental design method called the Process Reaction method.This experimental method of control compensator design did not require an intimate understanding of compensator design or a model of the system to be developed but utilized only the step response of the system.It was found that this method produced a design with adequate performance, but without the development costs that are associated with the analytical design methods.

Thus, it was concluded that for small projects in industry that require variable control, the experimental methods for the design of PID type control compensators are ideal for producing accurate controllers at a fraction of the time required in design using one of the corresponding analytical methods. 

Complete thesis:
Thesis.pdf

Conference Paper:
Conference Paper.pdf

Additional material:
Operational Code for the Cold Plate Controller
 

About the Author

Dept of Computer Science and Electrical Engineering / Geoff Walker / walkerg@csee.uq.edu.au    last mod 03/09/98